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IEC 62196-1 Test Apparatus For Checking Damage To VE Conductors with 10Rpm

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IEC 62196-1 Test Apparatus For Checking Damage To VE Conductors with 10Rpm

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Brand Name : PEGO Group

Model Number : PG-ADC

Certification : Third-Lab Calibration Certificate

Place of Origin : China

MOQ : 1 set

Price : Negotiation

Payment Terms : T/T,, Western Union, MoneyGram

Supply Ability : 50 sets/month

Delivery Time : 15 working days

Packaging Details : woodencase

Standard : IEC62196-1, IEC60884, IEC60669-1, IEC62052-31

WorkingPower : AC 220V/50Hz

Working Station : 1 or can be customized

Working Speed : 10±2Rpm

Test Height : 250-500 adjustable

Bushing Rotation Diameter : 75mm and 76mm

Applied EUT : Connectors and terminals

Warranty : 12 months

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IEC 62196-1 Test Apparatus For Checking Damage To VE Conductors with 10Rpm

1. Introduction of apparatus for checking damage to VE conductors:
The apparatus for checking damage to EV conductors is designed to meet the test requirements of IEC62196-1 clause 13.3 figure 12, IEC60884-1:2022 clause 12.2.5 and figure 13, IEC60669-1 clause 12.2.5 and figure 9, IEC62052-31 clause 6.9.7.3 (for flexion test). The apparatus adopts guide rail screw structure, it consists of case, mass, bushing, etc. The number of tests can pe preset before use, when reached the set test times, the apparatus will automatically stop and alarm. The apparatus is used to checking if the terminal with screw clamping or screwless clamping can withstand the mechanical stress in normal use, and judging whether the design and structure of the screw clamping terminal meet the requirements of not excessively damaging the conductor when it clamps the conductor.

Testing method:
The end of the conductor is passed through an appropriate-sized bushing in a platen, positioned at a height H below the accessory, as given in Table 3. The bushing is positioned in a horizontal plane, such that its centre line describes a circle of 75mm diameter, concentric with the centre of the clamping unit in the horizontal plane. The platen is then rotated at a rate of (10±2)r/min.
The distance between the mouth of the clamping unit and the upper surface of the bushing shall be within 15mm of the height in table 3. The bushing may be lubricated to prevent binding, twisting or rotation of the insulated conductor. A mass, as specified in table 3, is suspended from the end of the conductor. The duration of the test is 15min.
During the test, te conductor shall neither slip out of the clamping unit nor break near the clamping unit.
Terminals shall not, during this test, damage the conductor in such a way as to render it unfit for further use.


2. Specification of apparatus for checking damage to EV conductors:

ModelPG-ADGPG-ADG1PG-ADG2
Control modeElectric control
Working station1
Working speed10±2r/min
Bushing rotation diameter75mm
Test time0-99min59s (test time can be preset, and stop automatically when time up)
Configured mass0.3KG, 0.4KG, 0.7KG, 0.9KG, 1.4KG, 2.0KG0.3KG,0.4KG, 0.7KG, 0.9KG, 1.4KG, 2.0KG0.4KG, 0.7KG, 0.9KG, 1.4KG, 2.0KG, 2.9KG, 4.5KG, 6.8KG, 9.5KG
Test height260mm, 280mm260mm, 280mm, 300mm260mm, 280mm, 300mm, 320mm, 343mm
Diameter of f bushing hole6.5mm, 9.5mm6.5mm, 9.5mm, 13mm6.5mm, 9.5mm, 9.4mm, 13.0mm, 14.5mm, 15.9mm
Height adjusting modeManual adjustable
Maximum conductor cross-section it can test≤10.0mm2≤25.0mm2≤50.0mm2
Dimension and weightL530mm*D500mm*H800mm/80kg
Working powerAC220±10%, 50/60Hz
Working condition5-35℃ (temp.), 30%-90%R.H.
Standard conform to

IEC60884-1 clause 12.2.5/figure 13

IEC60669-1 clause 12.2.5/figure 9IEC62052-31 clause 6.9.7.3/figure H.1

Table 3 - Values for flexing under mechanical load test

Nominal cross-sectional area (mm2)Diameter of bushing (mm)Height aMass
1.06.52600.4
1.56.52600.4
2.59.52800.7
4.09.52800.9
6.09.52801.4
10.09.52802.0
16.013.03002.9
25.013.03004.5
35.014.53006.8
50.015.93439.5
70.019.136810.4
95.019.136814.0
120.022.240614.0
150.022.240615.0
185.025.443216.8
240.028.646420.0
300.028.646422.7
400.031.849550.0
500.038.157250.0
630.044.566070.3
If a bushing with the given hole diameter is not adequate to accommodate the conductor without binding, a bushing having the next largest hole may be used.
a Tolerance for height H:± 15mm


3. Figures:
IEC 62196-1 Test Apparatus For Checking Damage To VE Conductors with 10Rpm














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